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Initiatives to reduce the use of new resources

Reduce product sizes and weights

・Reduce product sizes and weights (MFPs and printers)

To reach resource conservation targets, we reduced the sizes and weights of MFPs by setting specific weight targets for new models. For RICOH MP C6003, C5503, C4503, C3503, and C3003 series color MFPs that we launched in June 2013, we conducted extensive strength and impact simulations and developed lightweight frames to reduce plastic and sheet metal thicknesses while reinforcing faces and corners to lower deformation. The new models was more than 65% lighter than previous model. We reviewed paper transport paths and other areas to downsize duplexers and house them within the main units, thus shrinking footprints by 37%. These technologies are also utilized in the latest products*, and we are making effective use of resources and reducing the environmental impact by further reducing the size and weight.
* RICOH IM C6010/C5510/C4510/C3510/C3010/C2510/C2010 (Launched in Feb. 2023)

・Staple reduction with “internal staple-less finisher”

We have stolen the march on the rest of the industry by developing an “internal staple-less finisher” that utilizes a crimp-style double staple without conventional metal staples. This finisher was launched in December 2013.
This staple-free stapling binds documents (up to five standard papers) together with pressure instead of metal staples, reducing the time and effort needed to sort documents for disposal. The resources required to manufacture metal staples are thus conserved, making this an eco-friendly approach, and staple-free stapling is seen as enhancing safety at production sites for food products or precision instruments concerned about foreign objects in products, as well as at childcare facilities eager to prevent accidents such as children accidentally swallowing small objects.
The internal staple-less finisher is not only eco-friendly but also safe and easy to use, and providing this function on a greater range of machines will help conserve even more resources.

Reduction of packaging materials

・New returnable eco packaging for MFPs

We introduced eco-packaging in 1994 to conserve cardboard and reduce packaging materials. In 2001, we first introduced "recyclable eco-packaging," a reusable plastic packaging material. In 2018, we launched "new recyclable eco-packaging for copiers," which further improves durability and recycling efficiency. Compared to conventional “recyclable eco-packaging,” by improving the stackability when collecting packaging, the volume of the entire package has been reduced to a minimum to achieve low cost and high efficiency takeback. By using highly durable cardboard for the body of the packaging, it has become possible to ensure durability and reduce weight during repeated use. We have achieved a weight reduction of around 45% compared to previous one.

Image: New Returnable Eco Packaging for MFPs (Japan)

・Reduction of plastic packaging

Packaging material for product transportation has generally used polystyrene foam (EPS) until now, which is derived from fossil resources, but the Ricoh Group is working to switch this to recyclable paper packaging. In order to overcome the problem of shock absorption, we use shock simulation technology to achieve the same high shock absorption performance as EPS, even with paper packaging materials that are harder than EPS.
The packaging of RICOH IM 9000, 8000, and 7000 A3 monochrome MFPs that we launched in January 2021 incorporated 36% less plastics by weight than previous model as a result of switching from EPS to corrugated cardboard materials. The A3 Color MFPs“ RICOH IM C6010/C5510/C4510/C3510/C3010/C2510/C2010” released in February 2023 switched to a pulp mold that uses waste paper as raw materials and uses approximately 54% less plastic packaging material than its predecessor.
Furthermore, for the “Paper Feed Unit PB1200” option for the A4 monochrome MFPs “RICOH IM 460F/370F” released in July 2023, the use of white cardboard with superior surface properties compared to regular cardboard enabled the elimination of plastic bags previously used in product packaging, achieving “zero plastic usage.”*
* Box sealing tape and product fixing tape are excluded

Image: Reduction of plastic packaging

・Using recycled materials for packaging tape

Since July 2021, we have adopted adhesive packaging tape* made from recycled plastic beverage bottles for the packaging of some consumables and maintenance parts, and we will continue to gradually expand its use.
* The product of Nitto Denko Base Material Corporation

Image: Using recycled materials for packaging tape

Expanding the scope of material recycling

・Usage of recycled plastic

We have for a long time labeled individual parts with their material and grade, allowing plastics to be recycled by grade after product collection to maintain the quality of recycled plastics. This has enabled horizontal recycling, in which collected exterior and interior parts are reused as exterior and interior parts that require the same high-quality characteristics (such as flame resistance, durability, and strength). In addition, we have developed recycled plastics made from commercially available recovered plastic materials for use in exterior and interior parts of multifunction printers.
For toner containers, recycled plastic made from commercially available recycled plastic (PET) materials is used, achieving an average recycled plastic usage rate of approximately 73% by weight per container.

Image: Using Recycled Plastic

・Using electric furnace steel plates

We jointly developed electric furnace steel plates with Tokyo Steel Manufacturing Co., Ltd., that offer the same quality as plates from blast furnaces. In 2012, we were the first in our industry to use these materials in office equipment.
Until then, plates from electric furnaces were mostly for construction material because of their strength. Ricoh specified the materials requirements for office equipment, with Tokyo Steel developing materials for plates that are just 2mm thick or less, improving electrical conductivity, and enhancing pressing and forming. Tokyo Steel employed its advanced impurity removal and rolling technologies to develop and produce high-performance steel plates for office equipment.
Ricoh high-speed MFPs and production printers incorporate these plates. We are also expanding the range of parts employing them. We will further reduce new resource inputs as we broaden the range of products in which we use these plates.

Image: Parts for high-speed MFPs which use electric furnace steel plates

Businesses contributing to resource conservation

・Silicone-top linerless labels (SLL)

In general, adhesive labels are mainly in the form of products affixed to release paper. Release paper, which requires the same amount of paper resources as thermal paper, is disposed of as waste after the label is attached to the product, so reducing the amount of release paper has been an issue. In 2014, we launched a Silicone-top linerless labels (SLL) as a thermal label that does not use release paper, based on thermal paper technology cultivated over many years. SLL has begun to be used not only in food POS labels for retailers, but also in the convenience store industry and the fast-food industry. While reducing the amount of paper resources used and reducing waste at the same time, GHG emissions per printable area can be reduced by approximately 30%* compared to labels with release paper.

* Based on Ricoh research. The National Institute of Advanced Industrial Science and Technology IDEA Ver3.2 is used to calculate GHG emissions.

Image: :Reducing Paper Consumption with Eco-Friendly Silicone-Top Linerless Label

・On-demand Direct Printing (ODP) Thermal media technology that enables direct printing on substrates

On-demand Direct Printing (ODP) Thermal media is a method in which a reactive ink developed by Ricoh is partially coated on package films, and printed directly by applying heat to the coated area with thermal head printer or laser marker. Information such as the product name and raw materials can be printed directly on the package, eliminating the need for thermal paper labels that were previously attached. Compared to thermal paper labels, GHG emissions per printable area can be reduced by 80% or more*.

*Based on Ricoh research. The National Institute of Advanced Industrial Science and Technology IDEA Ver3.2 is used to calculate GHG emissions.

Image: Resource reduction using label-less thermal technology
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